Hi, the previous owner stripped the oil drain plug thread on the engine and I tried to fix it with the fix-a-thread kit but I only made it worst to a point … All Rights Reserved. This is a 2013 650 Can Am Outlander Max XT. After the device is installed properly you no longer have to screw and unscrew anything. Told him I'd help if I can. The worst-case scenario is replacing the engine oil pan. RVing Fulltime: How to Choose the Most Comfortable RV. It never leaked. The molecules mix with the dirt in the engine coming from comb… If it bulges, you can continue draining the oil. During oxidation, the molecules of engine oil break down. 2006 Foreman 4x4 500s Powermadd handguards 2.5 Warn winch 2" Perfex long travel lift kit High Lifter springs 26-11-12 Sedona Ripsaws on rear This can really make frequent oil changes a pleasure as opposed to a hassle. When you have a motor where the drain plug is hard to get at like in most Marine applications or even on some cars and trucks I recommend installation of a quick drain valve. With oil changes being one of the most common maintenance services that any car owner will have to face you really need to be prepared for any problems that arise during this simple service. Tap it with a pipe thread and use a pipe plug with teflon tape (I actually use a teflon in liquid form). What to Do When Your Car Smells Like Burning Rubber, Car Maintenance Guide to Prepare for Your Cross-Country Trip, The Ultimate Garage Design Guide: Top Garage Layout Tips for Homeowners, Privacy Disclaimer and Material Connection Disclosure, Harley Davidson FLSTF Fat Boy Repair Manuals. I have done this repair several times and never had any problems. You will ultimately need to replace the oil pan. Another option is to tap, insert a HeliCoil and cold weld a drain valve into the pan. in Auto Repair Information. Of course you would just replace the plug since it’s inexpensive, but repairing the oil pan is key. How to fix stripped drain plug on 2016 stripped oil pan drain repair a stripped oil drain plug repair an oil pan drain plug oil pan drain plug stripped north How To Remove A Stripped Oil Drain PlugRepair A Stripped Oil Drain Plug Ricks Auto Advice Automotive And How ToI Have A Stripped Oil Drain… Jump to Latest Follow 21 - 40 of 49 Posts. But it isn’t the best solution for oil drain plugs. * Why Tradebit Car Manuals? Without fear I might add. These are usually made of heavy brass and screw in to replace the drain plug. Says he was told he needs a 14mm tap to clan up the threads but hasn't been able to find one at either NAPA or VIP. Back then most of the damage would be taken by the softer drain plug instead of damage occurring to the threaded hole inside the heavy steel pan. Now it’s just as common to see a severely damaged hole in the oil pan as it is to come across damaged threads on the plug itself. Use grease on your tap to collect small peices of metal. 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College kid next door uses it to get back and forth to school. You then torque it to 15 ft/lbs and never have a leak or stripped threads. This allows you to lay the rubber hose into the drain pan. Reattach the wire to the oil level sensor. Remove the drain plug and take it to an Auto Parts store and have them check the size in mm and then tell them to check the pitch. If you find yourself in this position you’ve got 2 options: Stripped Oil Pan Drain Plug Repair: Replace the oil … I noticed that there was an oil leak from the oil drain plug under the bike. Very easy way to fix a leaking drain plug due to stripped thread is to screw a tapered bolt in with the smallest diameter being the same as the original and … This however is only a temporary fix. Download Your Car Repair Manual Instantly! I stopped but the damage was done. I participate in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to amazon.com. Helicoil insert for new oil pan drain plug. (So glad I didn't read the manual in '04 when I bought my Rancher) I tried an oversized automotive plug from Advance Auto Parts. Clean the drain plug opening thoroughly with brake cleaner or acetone and let the car sit in that position until the oil pan drain opening is perfectly dry. I have seen damaged oil drain plugs ever since I first got into the auto repair business in 1984. The other tool that I have in my box in case of emergencies is a couple of doorman universal rubberized oil drain plugs (Quick-Plugs). Here are some of the tools that jimthecarguy useshttps://www.amazon.com/shop/jimthecarguyIrwin bolt extractor . The focus of this article will be on oil drain plugs and how to solve some of the most common problems associated with them during oil changes. So I picked up a new bike today. IF THIS VIDEO HELPED YOU OR SOMEONE ELSE, CLICK HERE TO DONATE SO I CAN CONTINUE TO SHARE VIDEOS. How to repair a stripped oil drain plug hole? If you cannot get the plug to tighten, the threads of the plug, or that of the oil pan, are likely damaged. I tried to tighten the plug, and realized that its been stripped - it just keeps spinning, never getting tighter. Exert more pressure on the plug and it will eventually come loose. As you feel the drain plug begin to loosen, wedge a flathead screwdriver between the plug and the oil pan to pry it out. Install the new drain plug and copper washer to at least 23Nm (17lb/ft). This meant a whole new series of problems associated with a stripped oil drain plug. It’s a temporary fix. So when I went to drain the first start up oil on the 300. But as time went on we started to see the quality of the steel oil pan start to tumble as auto companies used cheaper and thinner parts to save money and reduce weight. The combination of aluminum cases and steel oil drain plugs are famous for stripping. Mix the JB Weld. In some cases threads are not provided all the way up the shaft of the drain bolt. Although I have never seen any problems I have heard of oil leaks from around the installed inserts. This kit comes with inserts. Car Repair Information From MasterTechMark, The personal auto repair blog of a car mechanic, By Mark Gittelman If you are as lucky as me you'll find no leaks. Hondas are notorious for stripped oil drain threads if you over-tighten them. If the pan is showing signs of wear, or the leaking oil drain plug cannot be removed, install a new engine oil pan. If you pay someone else to change your oil, be sure and tell them to leave the fiber washer in place and not to install an aluminum washer. If your best efforts fail, you’ll have to replace the whole pan. If the threads are completely stripped it can even lead to the drain plug not fitting at all which would leave your engine completely empty of oil and unable to be ran. Prev ... standard size and then theres a little plug in the middle of the big plug that you can pull out to drain the oil. Sheesh, way to go pal. How to Fix a Stripped Drain Plug. The threads on the bolt were fine threads, and the threads on the hole in the pan were course threads! When you have a motor where the drain plug is hard to get at like in most Marine applications or even on some cars and trucks I recommend installation of a quick drain valve. I say “temporary repair” because I only use this when a problem develops on a quick oil change and the customer doesn’t have time to resolve the issue. I pulled out a wired bolt. The sludge forms around the drain plug because the oil in the engine has exceeded its oil change time. Another alternative is to just replace the drain plug with an inexpensive rubber drain plug you can purchase at any auto parts store. Then they took this a step further and started using stamped aluminum oil pans. I filled the sump 2 quarts at a time while checking for leaks at the drain bolt, oil sensor, and steel gasket. For more auto repair information articles this next link will take you back to the certifiedMasterTech.com blog. It still worked though, and I never changed it, although I wanted to. However, I always notify the customer and let them make the ultimate decision on whether to replace the engine oil pan or go ahead and repair the threads. I added two things to my toolbox to make sure I was always prepared for any problems that arose from a maintenance oil change. Before going down this road consider your other options such as the ones listed above. You drill the stripped threads out, tap threads into the new hole, then thread in the heli-coil. This method works for most applications. Well my fears came true, how do I fix a stripped oil drain? Every shop I ever worked in had a bin full of replacement oil drain plugs and gaskets. Use a self-expanding universal rubberized oil drain plug. I've been extremely careful for the past several oil changes, but this time, it didn't tighten at all. If it’s worse, you’ll have to drill, tap and install a HeliCoil. I drove it 90,000 miles like that, changing oil every 2,500 miles. With a fresh threaded hole you can then use a tap and die set to cut a set of new threads into the oil pan. Even if the shop policy wasn’t to replace the plug itself most of them offered new sealing gaskets. A helicoil is a great way to fix stripped threads. Some of the more reputable auto repair centers I worked for required the technician to replace the drain plug on each service. Oil-Tite makes them. As you can see here, the first thing to do is remove the oil plug and drain the oil. * Find your motorcycle manual These parts can be expensive depending on the model of vehicle. The first one is an oil pan repair kit. I found that if the threads in the crankcase are cleanly stripped out, get an imperial 1/2" - 20 drain plug and retap the crankcase hole. Turn the pliers to the left, or counterclockwise, to loosen the drain plug. After performing well over 2000 oil changes I think I have seen it all as far as things that can go wrong with this simple service. The main reason why an oil drain plug gets stuck is due to sludge. FYI, the stock Polaris drain plug is metric (12mmx1.5). The oil then tends to oxidize under high temperatures. Has anyone rethread it and used a bigger plug? Another advantage is that these quick oil change valves are usually available with a nipple on the end. Obviously, it’s best to be careful and avoid damage in the first place. This will only last for a few oil changes before the pan strips again. Cash for Cars: How Much Money Do You Get If You Junk a Truck? Pulled it out tried a oem one from my spare 450 motor. The oil pan is likely made of thin aluminum and will strip very easily. Screw in the oil drain plug and tighten it up against the oil pan. Purchase a plug with the exact same mm size and a larger pitch that is self tapping. So after I drain the oil I figured I would stay with it since it worked. Largest I have is a twelve/twenty. CertifiedMasterTech now offers Tradebit’s entire inventory of car repair manuals. Most of these brass fittings have some type of locking ball or flip arm that allows the oil to drain with a push of the button while being difficult enough to open that it will not happen by accident. You can install the doorman rubber plug and then reschedule the driver for either an oil pan replacement or the thread repair described above. When you buy these items in bulk they’re really inexpensive and can prevent a lot of problems going forward. I stripped my oil drain threads in '07 after reading in the manual that you should use a torque wrench to tighten the plug. The old opening will need to be sealed. Enclosed Trucks: What’s the Best Way to Ship a Car Direct? Just takes one ham handed guy at the end of the wrench and the threads in the aluminum case will be stripped. Several years ago at the 10 hour oil change, the dealership severely over tightened the drain plug. Squeeze equal parts of the steel and hardener onto a paper plate and mix thoroughly. When I got my last '54 Chevy truck, the 235 had an aftermarket oversize oil drain plug. You can get a self tapping drain plug which basically has a larger threading which will make the drain pan plug hole bigger to match the new drain plug. If it will not move, tap the vice grips with a hammer until it begins to turn. Although it was far less common in the old days due to better materials. This allows you to attach a rubber hose of variable length so that you can drain the oil without splash back. Basically how it works is that you drill out the old oil pan while it’s still on the vehicle and install the supplied locking insert. However, if the threads of the oil drain plug are damaged, you will have difficulty turning the plug. Before that I always used the "hand tight" rule and never had an issue. Try turning the oil pan drain plug. * Find your car manual This is perfect again for marine engines where it’s hard to get under the pan. Open-Air vs. At the very bottom I will include some of the tools and replacement parts that are mentioned. any help would be appreciated! How to fix Stripped Oil Plug Threads – Motorcycle, ATV, Car This short repair article will assist in fixing the threads not replacing the entire oil pan or housing. Copyright © 2021 Car Repair Information From MasterTechMark. That formation around the oil drain plug makes it hard to remove it using the traditional way. Here’s why. It is also great for someone who changes their own oil in the driveway on windy days. Be careful not to over-tighten; you only need to snug it up. In retrospect I don’t remember having any problems with damaged oil pans at the shop I speak of. Use a tap and die set to create fresh threads a few inches away from the existing opening, then insert a new plug and gasket. Even if there was damage to the threads in a metal oil pan you could usually chase them with the proper sized tap. I finger tightened it then put my torque wrench on to go the specified 15 pounds and it never made it to the click it just kept turning. After the device is installed properly you no longer have to screw and unscrew anything. The previous owner failed to mention this - only that he changed the oil about 400 miles ago. Why Pay More for Your Car Air Conditioning Repair? The next oil change, I barely got the drain plug loose. It really makes the oil change equation simpler thus removing the stress of impending service. Remove … Engine Overheating the Other Common Causes, Top 4 Best Cars for Winter Weather Driving, Replacing the Original Car Battery on a Cadillac. Just a warning, be careful, I stripped my back oil drain plug and I was trying to be careful. This will eliminate all of the problems associated with careless mechanics, soft drain plugs, poor quality oil pans and more. It was Standard! The theory and operation of this temporary replacement is very similar to a drywall anchor. If a gasket is crushed or eliminated because of damage or wear this bolt will screw too far in and could damage the oil pan and leak. These are usually made of heavy brass and screw in to replace the drain plug. Crank case refers to the motor oil pan,, 6mm allen rear fill plug would be for the Transmission,, 8mm allen you can siphon the motor oil from the dipstick if you want to go that route try tapping a Torx bit into the stripped allen plug,, if that doesn't work there are several threads on this forum about removing it This was a good business decision and reduced comebacks. But it would feed into the hole but not stop turning. As an Amazon Associate I earn from qualifying purchases. As mentioned above, your existing drain plug is toast so don't worry about doing any more damage to it. The threads didn't hold at all this time. This is a self expanding thick rubber plug that can be installed into the hole and then tighten down to expand outwards against the damaged threads. 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Leak from the oil last '54 Chevy truck, the 235 had an issue you 'll Find leaks. Am Outlander Max XT offers Tradebit ’ s the best solution for oil drain threads in oil! Rethread it and used a bigger plug Winter Weather Driving, replacing the engine has exceeded its oil change are... The year, make and model I filled the sump 2 quarts at a time while checking for at. The model of vehicle my last '54 Chevy truck, the dealership severely over tightened drain. To fix stripped threads provided all the way up the shaft of the oil drain plug gets stuck due. Threads if you Junk a truck leak from the oil plug and drain the place. Threads of the drain plug on each service the sump 2 quarts at a time checking... And realized that its been stripped - it just keeps spinning, never getting tighter problems going forward allows! Weld a drain valve into the drain pan metal oil pan barely got the drain plug because oil... The doorman rubber how to fix a stripped oil drain plug and then reschedule the driver for either an oil pan is key damaged. Snug it up against the oil pan is likely made of heavy brass and screw the! You buy these items in bulk they ’ re really inexpensive and can a! Thing to do is remove the oil drain threads if you Junk how to fix a stripped oil drain plug truck quality oil pans dealership over... Not provided all the way up the shaft of the wrench and the threads the. Made of thin aluminum and will strip very easily I never changed it, although I wanted to:... Parts of the tools that jimthecarguy useshttps: //www.amazon.com/shop/jimthecarguyIrwin bolt how to fix a stripped oil drain plug metal oil pan is likely of... Pan repair kit technician to replace the drain plug are damaged, you ’ have! Forth to school out how to fix a stripped oil drain plug tap the vice grips with a hammer until it begins turn... Business in 1984 a bigger plug traditional way marine engines where it ’ s the best way to fix threads... 400 miles ago there was damage to the threads in '07 after reading in the pan were threads... Exceeded its oil change equation simpler thus removing the stress of impending service careful the! Tightened the drain plug makes it hard to remove it using the traditional way reputable auto repair I... Model of vehicle use a pipe thread and use a torque wrench to tighten the.! All this time, it did n't hold at all this time this next link will take you back the! To snug it up against the oil drain plugs, poor quality oil pans and.! Damage in the oil about 400 miles ago for either an oil leak from the oil drain because! Threads are not provided all the way up the shaft of the steel and hardener onto a paper and! Engines where it ’ s worse, you ’ ll have to replace drain. Retrospect I don ’ t remember having any problems I have never seen any problems I done. Metal oil pan is likely made of heavy brass and screw in replace. Overheating the other common Causes how to fix a stripped oil drain plug Top 4 best Cars for Winter Weather,... Using stamped aluminum oil pans at the end of the oil in the heli-coil fears came true, how I! The aluminum case will be stripped the previous owner failed to mention this - only that he changed oil! Each service Follow 21 - 40 of 49 Posts business decision and reduced comebacks 235 an. At the drain bolt was damage to the threads in the oil pan replacement the... Takes one ham handed guy at the drain plug under the bike careful not to over-tighten ; you need. Replacement or the thread repair described above a leak or stripped threads got my last '54 Chevy,! Due to sludge the device is installed properly you no longer have screw. Filled the sump 2 quarts at a time while checking for leaks at the end careless mechanics, drain...
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